MULTICUT 500i
Max. turning dia: 1 030 mm
Max. turning length: 1 734 mm
Max. workpiece weight: 3 000 Kg
Max. output S1 / S6 - 40%:: 59 / 72 kW
Basic information
Technical parameters
Accessories
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Properties
The multitasking turning-milling centers combine the features of turning and milling machines in a single universal machine which has capability to machine complex parts using more technologies (turning, threading, recessing, drilling, boring, milling, cam milling, gear hobbing, and measuring). The machines are equipped with a B-axis as standard which allows an extra-axial drilling and 5-axis milling. The MULTICUT 500i S (with the right spindle) can do a full part machining on both sides.
Machine version: S - version with the subspindle T - version with the tailstock
| Technical data | Unit | MULTICUT 500i [POWER] (T) | MULTICUT 500i [POWER] (S) |
|---|---|---|---|
| Working range | |||
| Max. swing over bed / lower support | mm | 1030 | 1030 |
| Max. turning diameter B=0° / 45° / 60° / 90° | mm | 549 / 690 / 880 / 1030 | 549 / 690 / 880 / 1030 |
| Max. distance of faces spindle to tailstock spindle | spindle to spindle | mm | 1972 | 1799 |
| Max. turning lenght | mm | 1734* | 1527* |
| Max. Bar work capacity | mm | 94 [122] | 94 [122] |
| Workpiece weight | |||
| Not supported / supported with center (max. speed) with a chuck | kg | 800 / 2100 [1000 / 2500] | 800 / 2100 [1000 / 2500] |
| Supported with steady rests 1 (max. speed 300 min-1) | kg | 2500 [3000] | 2500 [3000] |
| Linear axes of the tool spindle | |||
| X, Y <-Y,+Y> Z axis travel | mm | 640 / 370 <-190+180> / 1600 | 640 / 370 <-190+180> / 1600 |
| Feed force X ; Y ; Z 25% / 40%ED / continuous | kN | 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17 | 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17 |
| Rapid traverse X, Y, Z | m.min-1 | 50 / 40 / 50 | 50 / 40 / 50 |
| X, Y, Z axis acceleration | m.s-2 | 5 / 4 / 5 | 5 / 4 / 5 |
| Main spindle | |||
| Max. spindle speed | |||
| Low speed | min-1 | 3500 [866] | 3500 [866] |
| High speed | min-1 | 3500 [2800] | 3500 [2800] |
| Nominal spindle speed | min-1 | 750 [133 / 666] | 750 [133 / 666] |
| Gearbox stages | 1 [2] | 1 [2] | |
| Spindle nose type (DIN 55026) | A8 [A11] | A8 [A11] | |
| Spindle boring | mm | 106 [135] | 106 [135] |
| I.D. of the front bearings | mm | 160 [200] | 160 [200] |
| Torque: | |||
| Low speed 25% / 40% / 60%ED / continuous | Nm | 1145 / 1025 / - / 760 [- / 3000 / 2400 / 2000] | 1145 / 1025 / - / 760 [- / 3000 / 2400 / 2000] |
| High speed 25% / 40% / 60%ED / continuous | Nm | 1145 / 1025 / - / 760 [760 / 600 / 480 / 400] | 1145 / 1025 / - / 760 [760 / 600 / 480 / 400] |
| Motor power 25% / 40% / 60%ED / continuous | kW | 74 / 72 / - / 59 [53 / 42 / 33,5 / 28] | 74 / 72 / - / 59 [53 / 42 / 33,5 / 28] |
| Spindle axis height | mm | 1290 | 1290 |
| Subspindle | |||
| Max. spindle speed | |||
| Low speed | min-1 | 3500 [866] | |
| High speed | min-1 | 3500 [2800] | |
| Nominal spindle speed | min-1 | 750 [133 / 666] | |
| Gearbox stages | 1 [2] | ||
| Spindle nose type (DIN 55026) | A8 [A11] | ||
| Spindle boring | mm | 106 [135] | |
| I.D. of the front bearings | mm | 160 [200] | |
| Torque: | |||
| Low speed 25% / 40% / 60%ED / continuous | Nm | 1145 / 1025 / - / 760 [ - / 3000 / 2400 / 2000] | |
| High speed 25% / 40% / 60%ED / continuous | Nm | 1145 / 1025 / - / 760 [760 / 600 / 480 / 400] | |
| Motor power 25% / 40% / 60%ED / continuous | kW | 74 / 72 / - / 59 [53 / 42 / 33,5 / 28] | |
| C-axis of workpiece spindles | |||
| Min. programming step | 0,0001° | 0,0001° | |
| Max. RPMs | min-1 | 43 | 43 |
| Torque 25% ED / continuous | Nm | 2100 / 1400 | 2100 / 1400 |
| Hydraulic brake / locking | Nm | ||
| Tool spindle | |||
| Max. RPMs | min-1 | 12 000 | 12 000 |
| Nominal speed | min-1 | 2100 | 2100 |
| Taper | kVa | HSK-A63 Capto 6 [HSK-A63] | HSK-A63 Capto 6 [HSK-A63] |
| Torque 25% / 40% ED / continuous | Nm | 123 / 100 / 60 | 123 / 100 / 60 |
| Power 25% / 40% ED / continuous | kW | 27 / 22 / 13 | 27 / 22 / 13 |
| Number of tool indexing positions | 360 × 1° | 360 × 1° | |
| Spindle length | mm | 563 | 563 |
| Axis B of the tool spindle | |||
| Rotation range | 30° / +210° | 30° / +210° | |
| Min. programming step | 0,0001° | 0,0001° | |
| Max. RPMs | min-1 | 50 | 50 |
| Time of indexing by 90° | s | 0,8 | 0,8 |
| Torque 40% ED / continuous | Nm | 950 / 550 | 950 / 550 |
| Hydraulic brake / locking | Nm | 4000 | 4000 |
| Tool tray | |||
| Tool storage capacity: HSK-T63, Capto C6 | 81 | 81 | |
| Max. tool length | mm | 350 | 350 |
| Max. tool diameter with / without adjacent HSK-63, Capto C6 | mm | 150 / 90 | 150 / 90 |
| Max. tool weight | kg | 8 | 8 |
| Tool to tool / chip to chip change time | s | 3 / 15 | 3 / 15 |
Temperature compensation
Max. machining length
Control systems HEIDENHAIN TNC 640 and SIEMENS 840D sl
Technological possibilities
The widest technological use
- External turning, threading, grooving
- Internal turning, threading, grooving
- Off-axis drilling
- Five-axis milling
- Angle milling
- Gear rolling and milling
- Face milling, grooves
- Boring
- Drilling
- Milling of cams, crankshafts
- Workpiece measurement
- Machining
Productivity
Your manufacturing productivity after multitasking machine integration
Practically all types of machining technologies are available on one machine tool. Benefits of MULTICUT machine tool integration:
- Substantial shortening of complete machining time
- Simplification of material flow
- Elimination of waiting times between processes
- Reduction of fixtures number
- Reduction of tools number
- Reduction of operators number
- Reduction of setup time
- High machining accuracy
- Easy repeat of machining of any kind with immediate availability of the technology
