MACHINE YOUR FUTURE

MULTICUT 500i

  • Max. turning dia: 1 030 mm
  • Max. turning length: 1 734 mm
  • Max. Workpiece weight: 3 000 Kg
  • Max.output S1 / S6 - 40%: 59 / 72 kW

The multitasking turning-milling centers combine the features of turning and milling machines in a single universal machine which has capability to machine complex parts using more technologies (turning, threading, recessing, drilling, boring, milling, cam milling, gear hobbing, and measuring). The machines are equipped with a B-axis as standard which allows an extra-axial drilling and 5-axis milling. The MULTICUT 500i S (with the right spindle) can do a full part machining on both sides.

Machine version:

  • S - version with the subspindle
  • T - version with the tailstock
TECHNICAL DATA   MULTICUT 500i [POWER] (T) MULTICUT 500i [POWER] (S)
Operating range      
Max. swing over bed / lower support mm 1030 1030
Max. turning diameter
B=0° / 45° / 60° / 90°
mm 549 / 690 / 880 / 1030 549 / 690 / 880 / 1030
Max. distance of faces
spindle to tailstock spindle | spindle to spindle
mm 1972 1799
Max. turning lenght mm 1734 1527
Bar work capacity mm 94 [122] 94 [122]
Workpiece weight      
Not supported / supported with center (max. speed) with a chuck kg 800 / 2100 [1000 / 2500] 800 / 2100 [1000 / 2500]
Supported with steady rests 1 (max. speed 300 min-1) kg 2500 [3000] 2500 [3000]
Linear axes of the tool spindle      
X / Y <-Y/+Y> / Z axis travel mm 640 / 370 <-190+180> / 1600 640 / 370 <-190+180> / 1600
Feed force X ; Y ; Z 25% / 40%ED / continuous kN 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17
X / Y / Z axis rapid traverse m.min-1 50 / 40 / 50 50 / 40 / 50
X / Y / Z axis acceleration m.s-2 5 / 4 / 5 5 / 4 / 5
Main spindle      
Max. spindle speed      
Low speed min-1 3500 [866] 3500 [866]
High speed min-1 3500 [2800] 3500 [2800]
Nominal spindle speed min-1 750 [133 / 666] 750 [133 / 666]
Gearbox stages   1 [2] 1 [2]
Spindle nose type (DIN 55026)   A8 [A11] A8 [A11]
Spindle boring mm 106 [135] 106 [135]
I.D. of the front bearings mm 160 [200] 160 [200]
Torque:      
Low speed 25% / 40% / 60%ED / continuous Nm 1145 / 1025 / - / 760 [- / 3000 / 2400 / 2000] 1145 / 1025 / - / 760 [- / 3000 / 2400 / 2000]
High speed 25% / 40% / 60%ED / continuous Nm 1145 / 1025 / - / 760 [760 / 600 / 480 / 400] 1145 / 1025 / - / 760 [760 / 600 / 480 / 400]
Motor power 25% / 40% / 60%ED / continuous kW 74 / 72 / - / 59 [53 / 42 / 33,5 / 28] 74 / 72 / - / 59 [53 / 42 / 33,5 / 28]
Spindle axis height mm 1290 1290
Subspindle      
Max. spindle speed      
Low speed min-1 - 3500 [866]
High speed min-1 - 3500 [2800]
Nominal spindle speed min-1 - 750 [133 / 666]
Gearbox stages   - 1 [2]
Spindle nose type (DIN 55026)   - A8 [A11]
Spindle boring mm - 106 [135]
I.D. of front bearings mm - 160 [200]
Torque:      
Low speed 25% / 40% / 60%ED / continuous Nm - 1145 / 1025 / - / 760 [ - / 3000 / 2400 / 2000]
High speed 25% / 40% / 60%ED / continuous Nm - 1145 / 1025 / - / 760 [760 / 600 / 480 / 400]
Motor power 25% / 40% / 60%ED / continuous kW - 74 / 72 / - / 59 [53 / 42 / 33,5 / 28]
C-axis of workpiece spindles      
Min. programming step   0,0001° 0,0001°
Max. speed min-1 43 43
Torque 25% ED / continuous Nm 2100 / 1400 2100 / 1400
Tool spindle      
Max. speed min-1 12 000 12 000
Nominal speed min-1 2100 2100
Taper kVa HSK-63 / Capto 6 [HSK-63] HSK-63 / Capto 6 [HSK-63]
Torque 25% / 40% ED / continuous Nm 123 / 100 / 60 123 / 100 / 60
Power 25% / 40% ED / continuous kW 27 / 22 / 13 27 / 22 / 13
Number of tool indexing positions   360 x 1° 360 x 1°
Spindle length mm 563 563
B axis of tool spindle      
Range ° -120° / +105° -120° / +105°
Min. programming step   0,0001° 0,0001°
Max. speed min-1 50 50
Time of indexing by 90° s 0,8 0,8
Torque 40% ED / continuous Nm 950 / 550 950 / 550
Hydraulic brake / locking Nm 4000 4000
Tool magazine      
Tool storage capacity   81 81
Max. tool length mm 350 350
Max. tool diameter with / without adjacent HSK-63, Capto C6 mm 150 / 90 150 / 90
Max. tool weight kg 8 8
Tool to tool / chip to chip change time s 3 / 15 3 / 15
Tailstock      
Tailstock spindle diameter / Tailstock spindle travel mm 190 / 180 -
Taper hole of tailstock spindle Morse   Mo6 -
Force range kN 3,2 - 28,6 -
Tank capacity      
Tank capacity / coolant volume l 500 / 620 500 / 620
Pump motor power / continuous kW    
Machine dimensions      
Machine length without / with chip conveyor / for transport mm 4800 / 6500 / 5372 [6385 / 7425 / 6692] 4800 / 6500 / 5372 [6385 / 7425 / 6692]
Machine width / for transport mm 3950 / 3670 3950 / 3670
Machine height / for transport mm 3760 / 3660 3760 / 3660
Machine weight kg 22 800 [23 750] 23 050 [24 000]
Machine connection      
Eletrical power supply / continuous kVA 110 [90] 110 [90]
Compressed air supply / pressure / flow MPa/L.min-1 0,6 / 600 0,6 / 600
Control system      
Type   Siemens Sinumerik 840D SL Siemens Sinumerik 840D SL
Number of continuously controlled axes for machining   5 5

Workspace

Pracovní prostor

Max. machinig length

Průměr obrábění

Max. machining diameter

Pracovní prostor

Travel in Y-axis

  • 370 mm (MTC 500i)
  • 400 mm (MTC 630)

Industry and application

Obrobek
 
Obrobek
 
Obrobek
 
Obrobek
 
Obrobek
 
Obrobek
 
Obrobek
 

Technological possibilities

Obrobek

The widest technological usage

  • O.D. turning, threading, grooving
  • I.D. turning, threading, grooving
  • Angular drilling
  • Five-axis milling
  • Angular milling
  • Gear hobbing and tooth milling
  • Face milling, grooving
  • Boring
  • Drilling
  • Cam + crank shaft milling
  • In-process measurement
  • Slotting
Foto
  1. O.D. turning, threading, grooving
  2. I.D. turning, threading, grooving
  3. Angular drilling
  4. Five-axis milling
  5. Angular milling
  6. Gear hobbing and tooth milling
Foto
  1. Face milling, grooving
  2. Boring
  3. Drilling
  4. Cam + crank shaft milling
  5. In-process measurement
  6. Slotting

Productivity

Unašeč

Driveshaft

  • Part of shearers drive, mining machines
  • Body for epicyclic gearing
Unašeč

Driveshaft

  • Part of shearers drive, mining machines
  • Body for epicyclic gearing
Unašeč

Driveshaft

  • Part of shearers drive, mining machines
  • Body for epicyclic gearing
Unašeč

Driveshaft

  • Part of shearers drive, mining machines
  • Body for epicyclic gearing
Produktivita EN

Your manufacturing productivity after multitasking machine integration

Practically all types of machining technologies are available on one machine tool.
Benefits of MULTICUT machine tool integration:

  • Substantial shortening of complete machining time
  • Simplification of material flow
  • Elimination of waiting times between processes
  • Reduction of fixtures number
  • Reduction of tools number
  • Reduction of operators number
  • Reduction of setup time
  • High machining accuracy
  • Easy repeat of machining of any kind with immediate availability of the technology

Machine body

  1. main spindle 3500 min-1 [2800 min-1]
  2. tool spindle 12000 min-1
  3. subspindle 3500 min-1 [2800 min-1] [Mo6]

Skelet stroje

Spindle

Tool spindle

Tool Spindle

  • Direct drive
  • Active cooling
  • Hydraulic indexing


B-Axis

  • Direct drive - Torque motor
  • Active cooling
  • Hydraulic brake
  • Direct measuring
  • Programmable increment 0,0001°

Nástrojové vřeteno

Workpiece spindle

C-Axis

  • Direct measuring
  • Programmable increment 0.0001°
  • Mechanical with gearbox
  • Mechanical and torque motor

Obrobková vřetena

 

MULTICUT 500i - EN

 

MULTICUT 500i - RUS

 

MULTICUT 500i - CZ

 

MULTICAT 500i - PL

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