MACHINE YOUR FUTURE

MCU 1100V[T]-5X

  • X / Y / Z - 1 100/1 550/1 000 mm
  • Table clamping area size: Ø 1 150 × 900 [Ø1 200] mm
  • C axis maximum speed: 80 [500] min-1
  • Max. speed: 10 000/12 000/18 000/24 000 min-1

Machine Tools

 
Main features of the machine tools
 
  • Wide technological utilisation
    • continuous five-axis milling
    • turning
    • other technologies (drilling, boring, reaming, thread cutting)
  • Maximum productivity
  • High precision
  • Materials
    • steels, cast irons
    • ferrous and non-ferrous metals
    • plastics, wood, graphite
  • Top quality machine tools
  • Machine diagnostics
  • Production monitoring
  • Automation and palletizing
  • „Green planet“ environmental functions
    • Automatic shutdown of power circuits after the program ends
    • Spindle performance optimisation
TECHNICAL DATA   MCU
1100V-5X
MCU
1100VT-5X
Operating range      
Maximum workpiece diameter mm Ø 1250 Ø 1250
Maximum workpiece height mm 1000 1000
Distance spindle to table mm 150 – 1150 150 – 1150
Linear axes      
X axis travel mm 1100 1100
Y axis travel mm 1550 1550
Z axis travel mm 1000 1000
Rapid traverse X, Y, Z mm.min-1 50 000 50 000
Acceleration in axes X, Y, Z m.s-2 5 5
Feed force X, Y, Z kN 16 / 16 / 16 16 / 16 / 16
Positioning accuracy mm 0,008 0,008
Repeatability mm 0,004 0,004
Rotation axes      
A axis tilt range ° 175° (+45° / –130°) 175° (+45° / –130°)
A axis maximum speed min-1 23 23
Accuracy of dividing A axis s ±2 ±2
Accuracy of dividing C axis s ±2 ±1
Tables      
Table clamping area size mm Ø 1150 × 900 Ø 1200
Maximum load on the table kg 2200 1700
Maximum speed min-1 80 500
Nominal speed min-1 23 256
Torque / continuous Nm 3194 3030
Power / continuous kW 28 88
T-slots (number × width × spacing) mm 7 × 22H7 × 125 10 × 22H7 × 36°
Energy connections      
AC voltage   3 × 400V, 50Hz 3 × 400V, 50Hz
Rated current A 250 250
Total machine input kVA 120 120
Recommended power line supply mm2 5 × 95 Cu 5 × 95 Cu
Pneumatic pressure MPa 0,6 0,6
Compressed air consumption m3/hod 8 - 20 8 - 20
Machine dimensions      
Length mm 6500 (5000) 6500 (5000)
Width (transport dimensions) mm 4800 (2680) 4800 (2680)
Height (transport dimensions) mm 5000 (3600) 5000 (3600)
Machine weight kg 35 000 35 000
       
Control system   TNC640
[SIN 840D SL]
SIN 840D SL
[TNC640]
 
STANDARD ACCESSORIES MCU VT - 5X MCU V - 5X
Spindle for turning operations with a hydraulic brake (HSK-A) yes no
Button control of tool clamping with the spindle yes yes
Hydraulic unit yes yes
Hand wheel yes yes
FESTO pneumatic system yes yes
ETHERNET yes yes
Central lubrication yes yes
Thermal compensation yes yes
Cooling aggregate for external tool cooling yes yes
Switchboard ait conditioning yes yes
Manual workspace rinsing yes yes
Chip conveyor yes yes
Automatic roof shifting yes yes
Accompanying documentation yes yes
SPECIAL ACCESSORIES    
Internal coolant supply 2 MPa yes yes
Internal coolant supply 6 MPa yes yes
Pick-up tool magazine - 120, 240 positions ISO 50 (HSK-A100), 180, 320 positions ISO 40 (HSK-A63) yes yes
Coolant belt filter yes yes
Aerosol exhauster Filtermist FX yes yes
Laser tool probe yes yes
3D probe yes yes
MAS Remote diagnostic yes yes
MAS Machine Monitor yes yes
MAS GSM Monitor yes yes
Control system HEIDENHAIN, SINUMERIK yes yes

 

Machine basic concept

Skelet stroje
  1. Slide
  2. Ram
  3. Symmetrical massive stands
  4. Tool magazine
  5. Spindle
  6. Table
  7. Rotary and tilting axes of the table
  8. Bed – massive monolith
FEM model

FEM Model

The frame of the machine is optimised using the finite element method from the standpoint of static rigidity and dynamic qualities.

Workspace

varianty stolu
  • Complete inside covering of the workspace – to prevent heat transfer from workspace to machine body
  • Watertight workspace
  • Energy-saving LED lighting of the work area
  • Manual workspace rinsing
varianty stolu
 
varianty stolu

Milling tables

  • Round cutted table
  • Dimensions: 1 150 × 900 mm
  • Load: 2 200 kg
  • Rpm: 80 min-1
varianty stolu

Lathe turning tables

  • Round table
  • Dimensions: Ø 1 000 mm
  • Load: 1700 kg
  • Rpm: 500 min-1
varianty stolu

Lathe turning tables

  • Round table
  • Dimensions: Ø 1 200 mm
  • Load: 1 700 kg
  • Rpm: 500 min-1
varianty stolu

Lathe turning tables

  • Round table with integrated chucks with possible hydraulic clamping
  • Dimensions: Ø 1 000 mm
  • Load: 1 000 kg
  • Rpm: 500 min-1
varianty stolu

Lathe turning tables

  • Round table with integrated chucks with possible hydraulic clamping
  • Spannung
  • Dimensions: Ø 1 200 mm
  • Load: 1 700 kg
  • Rpm: 500 min-1
varianty stolu

Pallets

  • Rectangular pallet table
  • Dimensions: 1000 × 800 mm
  • Load (milling): 1000 kg
  • Load (turning): 850 kg
  • Rpm (milling): 80 min-1
  • Rpm (turning): 500 min-1
varianty stolu

Pallets

  • Square pallet table
  • Dimensions: 800 × 800 mm
  • Load (milling): 1 000 kg
  • Load (turning): 850 kg
  • Rpm (milling): 80 min-1
  • Rpm (turning): 500 min-1

Industry and application

Obrobek
 
Obrobek
 
Obrobek
 
Obrobek
 

Technological possibilities

Technologické možnosti

MILLING

  • Milling from five sides
Technologické možnosti

MILLING

  • Shape milling
Technologické možnosti

TURNING

  • External turning
Technologické možnosti

TURNING

  • Face and internal turning

Lineární a rotační osy

Linear axes

High dynamics ⇒ productivity
Large travels ⇒ large workspace
Direct linear measuring ⇒ positioning accuracy
High damping ⇒ quality surface
All axes with digital servomotors
Pneumatic balancing of the ram ⇒ constant dynamics

Lineární osy

Rotation axes

Rotační osy
  • A axis - gantry drives with gearboxes ⇒ be the strongest
  • C axis - Direct drives by digital ring “torque” servomotors without gearboxes ⇒ backlash-free
  • Direct measuring of rotation axes ⇒ maximum spatial accuracy
  • Stabilisation using hydraulic brake in every drive in any position ⇒ perfect position keeping
  • Continuous control and positioning ⇒ complex shape surfaces simply and precisely
  • All drives cooled by water flow with dedicated cooler => thermal stability
  • C-Axis speed up to 500 rpm ⇒ high turning productivity
  • Standard load on the table 2 200 kg
Rotační osy

+45° / -130°
 

Axis parameters Rotation range Rotation speed Continuous torque Braking torque
A-Axis 175°
(-130°/ +45°)
23 min-1 5 500 Nm 8 400 Nm
138 °/s
C-Axis 360°
(unlimited)
MCU VT-5X* MCU V-5X* 3194 / 5352 Nm 12 000 Nm
500 min-1 80 min-1
3 000 °/s 480 °/s



* Milling + turning  = MCU VT-5X

* Milling = MCU V-5X

Rotační osy

Multi-circuit cooler for stable temperature of the torque motor, ball screw nuts and motor flanges

Spindle

Vřeteno

Unique design of the slide arrangement.

Spindle mounting in the ram, which is mounted in the slide on combination of linear guide ways and sliding guide ways for high rigidity, accuracy and absorbing shocks from power machining. Nozzles for external cooling by media are located around the spindle unit. Machine tools.

Vřeteno
  • Wide range of spindles from power to high-speed
  • state-of-art spindles with built-in drive
  • Water flow cooling of spindles using dedicated cooling aggregate with high cooling performance
  • Continuous speed regulation
  • Spindle for turning operations with a hydraulic brake
     
Spindle type Maximum speed Taper
POWER PLUS 10 000 min-1 ISO 50 (HSK-A100)
POWER 10 000 min-1 ISO 50 (HSK-A100)
SPEED 12 000 min-1 ISO 40 (HSK-A63) 
SPRINT 18 000 min-1 HSK-A63
RAPID 24 000 min-1 HSK-A63

 

 

MCU 1100 V[T]-5X - CZ/PL

 

MCU 1100 V[T]-5X - CZ/RUS

 

MCU 1100 V[T]-5X - EN/DE

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